In the field of industrial automation, stepper motor technology has become an indispensable key component due to its precise control, high reliability and adaptability. As a type of electric motor, stepper motors enable high-precision position control through discrete step motion, providing superior performance and reliability for automation systems. This article will provide an in-depth look at the key role of stepper motor technology in industrial automation and its importance in improving production efficiency and precise control.
1. High-precision positioning and control:
Stepper motors can achieve very high-precision positioning control through step-by-step motion. In automation systems, such as robots, CNC machine tools and other equipment, stepper motors are widely used in tasks that require accurate position control. Its discrete step motion ensures that each step of movement can be accurately controlled, ensuring high precision and repeatability in the production process.
2. Flexibly adapt to different loads:
Stepper motors are able to provide stable performance when the load changes, making them highly adaptable in industrial automation. Whether it is light load or heavy load, stepper motors can achieve precise motion through control algorithms to ensure the stability and reliability of the system.
3. Simplify the control system:
The control of stepper motors is relatively simple. It only needs to provide appropriate electrical pulse signals to achieve step motion. This simplifies control system design, reduces complexity, and reduces cost. At the same time, stepper motor controllers are usually easier to integrate into industrial automation systems, improving the stability of the overall system.
4. Low speed and high torque motion:
Stepper motors are capable of delivering high torque at low speeds, making them excellent in applications that require high precision and torque. In some production line tasks that require slow speed and high torque, stepper motors can accurately perform tasks to ensure product quality and consistency.
5. Highly integrated:
Modern stepper motors often have highly integrated designs, including drive electronics. This integrated design simplifies system installation and maintenance, increases system reliability, and reduces reliance on external controllers.
Stepper motor technology plays an indispensable key role in industrial automation. Its characteristics of high precision, adaptability and simplified control system make it an ideal choice for position control in automation systems, providing a stable and efficient solution for industrial production. As a professional motor manufacturer, Keli's Stepper Motor includes not only Industrial stepper motor, but also 3D printer stepper motor. In the future, stepper motor technology is expected to continue to play a more important role in industrial automation.
Stepper motor application in Packaging Machine
Packaging machinery is a machine that automatically
completes packaging processes such as filling, wrapping, and sealing of packaging materials and contents.
It is used in the packaging of health products, preservatives, beverages, liquid condiments etc.
NEMA23(57mm frame), NEMA34(86mm frame) #steppermotors are used for conveying and cutting stations.
#Keli Motor#Stepper Motor#Packaging Machine#Stepper Motor Application
Here is stepper motor application for Screw locking Machine
The screw locking machine is an automatic device that replaces the manual screw locking operation. It mainly locks various screws into the product through the joint movement of the manipulator.
Used to lock screws in auto parts, digital electronics, hardware electromechanical, small household appliances, instruments etc.
Stepper motor NEMA23(57×57mm) is applied on the machine.
#automation #machine #steppermotors
Shaded pole motors are a type of single-phase induction motor. Unlike other types of single-phase induction motors, shaded pole motors don't use a start capacitor or a start winding to kickstart rotation. Instead, they rely on a simple design that creates a rotating magnetic field.
The rotor of a shaded pole motor is made of a solid metal cylinder or a stack of metal laminations. The rotor typically has a unique design where a portion of it is surrounded by a copper or aluminum shading coil. This coil is responsible for creating the shaded pole effect, which induces a phase shift in the magnetic field and creates the starting torque needed for the motor to begin rotating.
The materials used in the rotor of a shaded pole motor are typically low-cost metals like aluminum or steel. These materials provide the necessary magnetic properties and mechanical strength required for the motor to operate efficiently. The rotor may also be coated or treated to prevent corrosion and improve its longevity.
Overall, the rotor structure and materials of a shaded pole motor are designed to be simple, cost-effective, and reliable for applications where low starting torque and continuous operation are required, such as in small fans, appliances, and some HVAC systems.
Established in 1992, Keli motor has become one of the largest micro motor R&D, manufacturers, and exporters in China, its No. 1 sales and production of shaded pole motors. In addition to shaded pole motors, we also produce and sell stepper motor, universal motor, BLDC motor, etc.